Gemba Walk is one of the key tools of lean management, playing an increasingly important role in the industrial sector. It involves regular visits to the actual place where production processes are carried out. Learn how this practice supports the work of quality professionals.
Problem Solving in practice: How to effectively solve problems
In every organization, regardless of the industry, problems arise almost daily and can take various forms β from minor production defects to serious issues escalated by customers. For this reason, the ability to resolve them quickly and effectively is invaluable.
CAPA – Corrective and Preventive Actions: How to effectively improve processes?
CAPA (Corrective and Preventive Actions) is a systematic approach for identifying, eliminating, and preventing quality and performance issues in organizations, implemented as a register for managing corrective and preventive actions.
Pass Through Characteristics – Comprehensive Knowledge Compendium
PTC refers to a product characteristic that arises or becomes apparent during the manufacturing process but is not used, tested, or verified for functionality at a specific point in the production chain. As a result, there is a very low chance of detecting it and a high likelihood of delivering non-compliant products to the customer.
8D Report methodology – How to effectively evaluate suppliers reports and actions?
The 8D Report methodology is one of the most popular problem-solving tools used by customers and suppliers in the industry, enabling a systematic approach to root cause analysis and the implementation of corrective and preventive actions.
VDA 6.3 Process Audit – Key steps to ensuring quality in the automotive industry
The VDA 6.3 Process Audit is a standard developed by the German Association of the Automotive Industry (Verband der Automobilindustrie, VDA). But why is it so important in the industry? Thanks to its comprehensive structure, it plays a crucial role in ensuring high quality and compliance with customer requirements.
One Point Lesson – Practical application in the organization
A One Point Lesson is a tool widely used in organizations striving for continuous process improvement and enhancing employee skills. The document serves to convey specific, clear information about a particular aspect of work, usually related to safety, quality, or work efficiency.
Reproduction Tests – A key element in validating the root cause in problem solving
During the problem analysis for the reported component, the most crucial part is identifying the root cause. By recreating the production conditions, reproduction tests allow us to determine whether the problem could have occurred in the facility or if we can rule it out.
Cause and Effect Diagram – 43 ideas for analyzing problem causes
The cause and effect diagram is one of the most important tools used in quality management. Its main purpose is to identify potential causes of problems or defects in the production process. Discover 43 ideas for their verification!
NDC – Number of Distinct Categories in Measurement System Analysis
NDC (Number of Distinct Categories) is a key measure in Measurement Systems Analysis (MSA). Why is it important? It indicates how many distinct categories a measurement system can reliably differentiate based on recorded results.